The Future of Cane Farming
Belize's sugar cane industry is one of the bedrocks of the Belizean economy, but, experts agree, it won't remain competitive much longer if farmers don't modernize. Presently, the old way of cane cutting with a machete is still the way cane is harvested, but now, ASR-BSI is trying to prod farmers towards mechanization. Daniel Ortiz found out more when he went North TO SAN ESTEVAN, Orange Walk today:...
Daniel Ortiz reporting
Mechanized Harvesting, it's a concept that's been floating around in the Sugar belt for a few years now, but for this crop season, BSI/ASR has actually been putting it into practice. There was initial resistance from the thousands of cane farmers who are used to hiring laborers to harvest their cane manually. But, they're slowly warming up to the idea, and for these last few months, 37 of them signed up to be part of a pilot project run by the millers to test out mechanical harvesting for themselves.
And what they have found is that BSI wasn't offering empty promises. This way of harvesting is more efficient and more cost effective.
Each these mechanized harvesters are able to cut 38 tons of cane per hour. Every time you see one of these high dumping wagons fill up, that's about 6 to 7 tons of cane being offloaded to a truck, which can be taken to the mill for grinding.
For this pilot project, BSI will oversee the harvesting of 28,681 tonnes of cane from these 37 growers.
Enrique Rivas - Field Agronomist, ASR/BSI
"This year we have already gotten 37 farmers that have signed with us, contracts with this mechanical harvesting pilot project. We have approximately 1,300 acres into the project. More or less, it is 35,000 tons that is being amalgamated. The benefit is to reduce cost. The industry as a whole is looking forward to reducing cost. What we want to do is maximize our profits."
And to qualify, each of these 37 farmers had to submit their cane fields to rigorous testing. The 250 fields that will be mechanically harvested were carefully selected for quality. They had to have the right level of flatness, free of debris like rocks and stumps that could damage the harvester's blades, and each row of cane had to be carefully measured out so that the harvester can properly pass over them and catch every stalk of mature cane.
Enrique Rivas - Field Agronomist, ASR/BSI
"We go about doing site visits. We have to visit all the cane fields that they are talking about, ensuring that the fields are at least harvester friendly."
But each and every one of the farms will be rewarded for their diligence. They will cut the cost of their harvest by $6.38 per ton of cane. That might not sound like much but, this project will see allow all 37 farmers to reap a total savings of 205,000 dollars.
That by itself justifies mechanized harvesting, but it has additional benefits. For one, harvested cane goes to the mill with less debris. Muddy cane has caused grinding to fall behind schedule due to the problems it brings. Mechanized harvesting cuts that down, and it also reduces the amount of cane lost during the harvesting phase.
So, that's a win all around.
Enrique Rivas - Field Agronomist, ASR/BSI
"Farmers will start realizing little by little that it is for the benefit of their families that we need to move into mechanical harvesting."
But, the harvesters burn a lot of fuel, and so, the project coordinators must make sure that they can efficiently use the machines so that the cost effectiveness endures.
Enrique Rivas - Field Agronomist, ASR/BSI
"What we have for fuel consumption is 1.2 liters per ton. We want to spend less or equal to 1.2. So if we can do less than 1.2, it is more efficient. That means you're spending less fuel for cutting that same ton of cane."
One cane farmer told us that he had to take a long look at the viability of his way of life, and that's why he tried out mechanized harvesting.
Cane Farmer
"Last year's price on the sugar definitely was not conducive for me as a cane farmer. If I continued paying the amount of price I was paying just for harvesting and delivery - the mechanical harvesting cuts my costs almost 20%. So if you are presently committed to any financial institution and the price of sugar comes at 50-52 dollars per ton, automatically you are out of business in 2-3 years. So things like that make farmers make drastic changes. Of course I was concerned, I was wondering in my cane fields are ready. If we do not make changes right now under the circumstances, a lot of us will be out of business, a lot."
So, with this crop cycle, less than 5% have tried it out for themselves. BSI is hoping that it will soon become the industry standard, but they accept that they can't get to a state of fully mechanized harvesting
Enrique Rivas - Field Agronomist, ASR/BSI
"It is not very likely 100%. Why? Because there are certain fields that are very rocky, so there is no way that you would be able to harvest cane with a harvester on those fields. Our way is paving at least 70-80% of the cane and if we can attained 90%, then it would be just much finer."
Ernesto Pop - Farmer Relations, Field Officer, ASR/BSI
"It's something new and we have to walk farmers through the project. We give them the benefits of it."
But, it's a move that the experts believe will help to keep Belize's industry viable.
William Neal - Communications & Government Affairs Officer, ASR/BSI
"This pilot project is indicative of the type of changes that the industry must make, in terms of trying to remain viable and competitive. We are a small country and the world market prices are set by larger countries like Brazil. If you want to compete, you have to see whether its $6 here or there. You have to see exactly where you can save a penny and it means in some cases that you have to move away from the way you always done it and having a romanticize kind of notion that this is the best that we can do to actually compete with everybody. Post Brexit and as the EU regime changes, we as an industry we have to come together and see what are the best ways that we can pool all our resources to make sure that we remain competitive, not only for this region, but globally as well."
Sugar’s Future Uncertain In EU
This is one of the many techniques that those in the industry are exploring to make sure that Belize's sugar industry survives sweeping changes coming in only a few months from now.
In 4 months, the European Union will lift all the restrictions that they had on European Beet Sugar. Belize and the other ACP countries will have to compete directly with beet farmers who are able to produce high quality sugar very efficiently, far more so than Belizean cane farmers.
But the local industry knew that this was coming, and they weren't sitting on their hands. They've been working on several techniques to improve their production, while cutting costs. This is all in an effort to hopefully prevent European market from swallowing the local market.
Today, members of the EU met with farmers under the accompanying measures for sugar, and we met one of those officials at another event this afternoon. We had a conversation with him about the impact that the regime change could have on Belize's sugar. Here's what he told us:
Gavin Tench, Political Counsellor - E.U. BZ Delegation
"We've all known this day would come so we have spent the last 10 years preparing for it. From what I've seen today and what I've heard today from cane farmers themselves from all those involved in the project overall, Belize's is adjusting to the big change coming up and there are a lot of positives going forward. So from where I stand we're quite pleased with what we've delivered together in partnership over the 10 years. I have every confidence that the industry in Belize will go from strength to strength."
Daniel Ortiz, 7News
"Is there any concerns that there will be transitional tremors for the industry when we move directly from that preferential market status?"
Gavin Tench, Political Counsellor - E.U. BZ Delegation
"We're in the realms of speculation here and of course one of the key driven factors is well market prices and unfortunately none of us has a crystal ball. I think there is the healthy approach for hope for the best, plan for all sorts of contingencies. As I say, the industry has got a solid foundation and has been preparing carefully for the day ahead."
Reporter
"Will the assistance continue on behalf of the EU?"
Gavin Tench, Political Counsellor - E.U. BZ Delegation
"Assistance directly on the sugar program will cease at that point but our overall level of assistance to Belize, our partnership with the Belize government continues and goes from strength to strength. Delighted to say that Belize was the only country in the Caribbean in the last negotiations for development funds to actually receive an increase. We are working very closely with the national authorizing office here. We'll see a lot of work going forward in the areas of energy, health, public financing management. So nobody should be under the allusion that this is the end. We may be changing our focus but our partnership is enduring."
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European Union Rep Says Belize Will Withstand Loss of Sugar Quota
In October of this year, the EU regime changes allowing for European beet sugar to compete directly with sugar cane. For the past ten years the E.U. has been working with the local industry in the north to prepare and adjust to the upcoming change. In an interview with the media today, E.U. Political Counselor Gavin Tench says that he is confident that the industry in Belize will strengthen because while the assistance to the sugar program will seize, the partnership with government in other areas continues.
Gavin Tench, Political Counselor, European Delegation/Belize
“One of the key driving factors is world market prices and unfortunately, none of us has a crystal ball. So, I think there is the healthy approach of hope for the best and plan for all sorts of contingencies. But, as I say, the industry has got a solid foundation and has been preparing carefully for the year ahead.”
Reporter
“Will the assistance continue on behalf of the E.U.?”
Gavin Tench
“The assistance directly on the sugar programme will cease on that point. But the overall level of assistance to Belize; our partnership with the Belize Government continues and grow from strength to strength. Delighted to say that Belize was the only country in the Caribbean in the last negotiations for development funds to actually receive an increase. So, we working very closely with the national authorizing office here will see a lot of work going forward in the areas of energy health, public finance management. So, nobody should be under the illusion that this is an end, maybe we may be changing our focus – or shift of focus but our partnership is enduring and it will get bigger and better.”
Mechanical Harvesting – the Future of the Local Sugar Cane Industry
With a drop in the price of sugar in the global market as well as a shift to beet sugar, the local sugar industry is at a crossroads. To remain competitive, the five thousand plus farmers have to look at how to cut production and harvesting costs to remain competitive. At American Sugar Refinery/Belize Sugar Industry, pilot testing is taking place to encourage the use of mechanical harvesting which can effectively cut down costs in producing sugar. News Five Duane Moody was in Orange Walk today where the millers put off a demonstration for the media.
William Neal, Communications/Gov’t Affairs Officer, ASR/B.S.I.
“This pilot project is indicative of the type of sweeping changes that the industry must make in terms of trying to remain viable and competitive. We are a small country and the world market prices are set by larger countries like Brazil. If you want to compete, you have to see whether it is six dollars here or there, you have to see exactly where you can save.”
Duane Moody, Reporting
Regionally, Belize has the healthiest sugar industry in the Caribbean. There are only three other countries—namely Barbados, Guyana and Jamaica – that export sugar to the European Union. But with the current sugar trade conditions, and as the E.U. regime changes, there is need for more efficiency in production and harvesting.
Cosme Hernandez, General Manager, Progressive Sugar Cane Producers Association
“Most of the times when changes occur it’s because situation arise where either you do it or you get out of it. Last year’s price on the sugar definitely was not conducive for me to continue as a cane farmer if I continued paying the amount of price just for harvesting and delivery. The mechanical harvesting cuts my cost almost twenty percent. So if you are presently committed to any financial institution and the price of sugar comes at fifty, fifty-two dollars per ton, then automatically you are out of business in two to three years.”
There are over five thousand cane farmers in northern Belize, majority are from the Orange Walk District. As it currently stands, thirty-seven farmers have signed on to a pilot program by the millers to venture into mechanized harvesting, which is the future for the viability of the industry during a most critical time. Field Agronomist, Enrique Rivas has been working closely with the mechanical harvesting pilot project with farmers this year.
Enrique Rivas, Harvesting Supervisor, ASR/B.S.I.
“The benefit is to reduce cost. The industry as a whole is looking forward to reducing costs. What we want to do is maximize our profits and one of the ways is to reduce the cost of harvesting and delivering this cane. So depending on the distance, we are charging farmers a lower rate than if it was being harvested manually because we don’t have the other costs that are incurred into manual cutting and loading.”
Most of the cortadores are from neighboring Central American countries. And aside from reducing that cost, the services provided by ASR/B.S.I. through the use of two contracted mechanical harvesters are more eco-friendly since there will be no need to slash and burn the crops. The goal is to get to ninety percent of mechanized harvesting. But what are the requirements that farmers must satisfy.
Enrique Rivas
“Once the farmer has created this interest of participating with us, then we go about doing site visits, ensuring that the fields are harvester friendly. That they are free of rocks and stomps because these can be dangerous for the equipment. The field conditions are right that the productivity is above forty to forty-five tons per hectare, which is approximately twenty to twenty-two tons per acre. So those are the strongest factors that we do have for selecting their fields.”
So why have farmers been reluctant to move into mechanical harvesting? Is this venture costly to small and medium farmers to buy in, when compared to manual harvesting?
Cosme Hernandez
“The farmers that are reluctant to get into the project are farmers that have their own equipment. If you have your own equipment it actual costs you between twenty-one to twenty-two dollars to cut and harvest your cane; that’s excluding payments sometimes to drivers. What happens is some farmers own their equipment, they operate the cane loader, the brother drives the truck so that they continue in business. But the farmer that is solely a producer really has to find ways to cut on the cutting and the delivering of cane.”
Ernesto Pop, Farmer Relations Field Officer, ASR/B.S.I.
“Some of the concerns is distance from factory, would it cost more. That’s one of their major concerns. Another one would be like their field conditions; so how we go about improving their field conditions as they join the program.”
In terms of small farmers, associations have been looking at a possible contract in which caneros collectively agree to harvest at the same time using the mechanical harvester as a tool to cut costs. Duane Moody for News Five.
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